Robotic Palletizer
ES-PL-40

Efficient and reliable automation for industrial palletizing

Robotic Palletizer – ES-PL-40

Auctech AWP-40L powered by ESI SYSTEMS

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This robotic palletizer was developed to meet palletizing requirements in light industrial environments, combining intelligence, safety and ease of implementation. It is a versatile solution, ideal for companies looking to automate end-of-line processes quickly and efficiently.

With a payload capacity of up to 40 kg and a reach of 1980 mm, this robot enables efficient palletizing cycles while maintaining a high level of repeatability and safety, even in continuous operations.

- Plug-and-play solution with fast commissioning
- Intuitive interface and simple parameter configuration
- Palletizing pattern storage with flexible format changeover
- Compatible with different types of boxes, pallets and stacking patterns
- Mechanical collision prevention system
- Automatic lifting adjusted to pallet height, up to 2650 mm
- Low maintenance costs and high operational reliability

Key Features

ES-PL-40

- System Weight: Approximately 650 kg
- Payload:
40 kg
- Maximum Reach:
1,980 mm
- Maximum Palletizing Cycle:
≤ 10 units/min
- Maximum Palletizing Height:
≤ 2,650 mm
- Repeatability Accuracy:
±0.05 mm
- Pallet Configuration:
Manual, one on the left and one on the right
- Maximum Compatible Pallet Size:
1,400 × 1,200 mm
- Equipment Dimensions:
1,330 × 1,730 × 2,702 mm
- Packaging Dimensions (Wooden Crate):
2,250 × 1,450 × 1,900 mm
- Maximum Power:
3.5 kW
- Reference Air Consumption:
240–460 L/min
- Power Supply:
AC 220V ±10%, 50Hz ±5%
- Pneumatic Supply:
0.5–0.7 MPa
- Communication:
EtherCAT interface, expandable I/O
- Protection Rating:
Robot arm IP53 / Cabinet IP24
- Operating Ambient Temperature:
0–50 ºCNoise Level: <80 dB

PRODUCTION MONITORING

Real-Time Information for
More Efficient Decisions

This machine integrates monitoring features that allow key production indicators to be tracked directly from the control panel. Information is presented in a clear and accessible format, supporting faster decisions, greater process control and more efficient operation.

- Monitoring of critical parameters, such as temperature and operating status

-Automatic and reliable counting of produced units

- Clear performance visualisation through an intuitive dashboard

- Clear performance visualisation through an intuitive dashboard

- Continuous recording of production data for performance analysis and improvement

- Greater operational control through consistent and always-available information

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Frequently Asked Questions | Robotic Palletizer

What is the maximum payload capacity of the robotic palletizer?

The ES-PL-40 supports a maximum payload of 40 kg per cycle, with a reach of 1,980 mm and a maximum palletizing height of 2,650 mm. It is ideal for different industries where packages weigh between 5 and 40 kg.

Can the robot handle two pallets simultaneously?

Yes. The standard configuration of the robotic palletizer allows one pallet to be positioned on the left and one on the right of the robot, maximising line continuity without stopping to change pallets.

Can the robot communicate with other factory systems (ERP, MES, SCADA)?

Yes. The ES-PL-40 features an EtherCAT interface and expandable I/O, allowing integration with supervisory systems, MES and other equipment on the production line. Our technical team can advise you on the available communication protocols.

What types of pallets and boxes are compatible?

The robot is compatible with pallets up to 1,400 mm × 1,200 mm and with different types of boxes and packaging. It supports multiple stacking patterns, which can be stored in the system for quick format changes without the need for reprogramming.

How long does installation and commissioning take?

The robotic palletizer is a plug-and-play solution designed for fast commissioning. Under normal conditions, mechanical and electrical installation, parameterisation and testing can be completed within a few days. Our technical team supports the entire process on site.

Does ESI Systems offer equipment demonstrations?

Yes. You can schedule a visit to our facilities in Vila Nova de Famalicão to see the equipment in operation. Contact us to arrange a technical demonstration.